Tyson1972 Posted August 11, 2014 Report Share Posted August 11, 2014 Ok guys I have a problem I know y'all can help me with. I have had to bolts break off in my heads. One is on the driver side/left head and it's the one way in the back. Second is on the passenger side/right head and it's in the middle of the head. The one on the left side is broke off in the head about a 16th or 8th inch inside. The one on the right side is broke off outside of the head which is about 1/2 inch outside just enough to get a nut on it. My idea for the left side is drill a small hole in the bolt and use a 7/64 inch easy-out to extract it out. My idea for the one on the right is to weld the nut to the bolt and use a wrench to back that one out. What do y'all use for anti-seize? I DO NOT want to have to pull the heads. Is it possible if I can't get them out to leave them in and fix later when I do a cam & head swap? Thanks for the help in advance. Quote Link to comment Share on other sites More sharing options...
synyster_SS Posted August 12, 2014 Report Share Posted August 12, 2014 I would advise against drilling into the bolt, I have seen it done and the tech drilled too far.. nice stream of coolant, new cylinder head time. I remove broken manifold bolts quite often at work (GM dealership), nearly all of them are broken off inside the head. Clean up the bolt the best you can, weld a fair sized nub onto the bolt, and then weld a nut onto the nub. Work it back and forth, sometimes it takes a few tries, but it'll come out. Quote Link to comment Share on other sites More sharing options...
Tyson1972 Posted August 12, 2014 Author Report Share Posted August 12, 2014 I'm going to have to do that because I used a small 7/64th drill bit drilled and 3/4 inch into the passanger side. Then I used a slightly bigger drill bit and the damn thing broke off in the bolt. Luckly I had already had got a nut on the end of the bolt I just need to weld it up then back it out. The other on is on the drivers side and is about 1/2 inch inside the head. I guess I will have to build up some material to weld a nut onto. Quote Link to comment Share on other sites More sharing options...
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