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Trans rebuilt this week


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Before I start, a HUGE thanks to Joe at JAG for rebuilding the trans!!

(i'm going to be saying "we" a lot, but I mean JOE, hahahah and kind of me)

 

Tuesday, we pulled the trans and completely rebuilt it. It is a 4L60E and not a 65E, but the rules still apply. The spring break shootout is coming up this sunday and we thought it might be a good idea to rebuild the trans before I spray my 150+ shot.

We didn't find really anything wrong. However the 3rd clutch assembly showed some hot spots, a sign of something wearing down, after inspecting the parts responsible for 3rd gear we found a small problem. I'm using the koleen HD setup and they have been holding up great, so i'll stick with them. I think most of those 3rd clutch assemblies are way overrated and most of the parts shops sell aren't needed. At least for about 90% of us under 500hp or so.

The Torque drive assembly showed no signs of damaged except for a very small piece of aluminum on the drum that cracked off, see if you can find it in the pics.

We upgraded to the 3-2 downshift springs, wooo, what a difference. Third gear hits as hard as second. Speaking of shifting, the trans shifts as soft as a stock trans under light throttle and nice and firm under wot, still hard enough to get a 110mph 3rd gear scratch :chevy:

You can see in the pics we decided to upgrade the 2-4 servo springs, notice how much larger the HD spring is. (case modifications are necessary)

My 2/4 kevlar band is still looking great thanks to the vette servo. It showed no signs of wear.

And this was a full year of hard ass abuse and spraying a few times. If I'm not breaking anything with the 4 gear planetary setup then you guys with the 5gears will be ok. I'm pulling a 1.7 60' and that sounds like a lot stress to me.

For those deciding to rebuild your trans, get the key components and a great builder and you shouldn't have any problems.

Joe feel free to add to this, I'm sure most of it wasn't retained, that's a lot of parts and info to soak up in a few hours.

 

I guess we'll see how this setup holds when i spray, I'm hoping for a 1.6 60' and about a 11.9 at least in the 1/4. Then I'll dial in at a 14.0 and take it easy during the bracket racing, lol.

 

Here's a pic of the parts:

 

allen%20092.jpg

 

A view from the inside, can anyone see any damage here:

 

allen%20093.jpg

 

Here's the part i was talking about, see the broken piece

 

allen%20098.jpg

 

last but not least, the upgraded servo spring!

 

allen%20095.jpg

 

 

later guys,

 

allen

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Cool pics Allen. How many miles did the tranny have on it since last time you had it out? I have the torque drive system getting ready to go in Monday.

Thanks man, get those key parts in and I'm sure you'll have a healthy trans, that will hold up for a long time.

 

I'd say a little over a year, so the trans probably had about (40mile one way to work x 2, track time, etc. etc, lol) 25K miles on it.

That was with hard abuse, second and third scratches daily, and a whole bunch of track time, and a few bottles.

I would think it'd hold up for a long time for someone who visits the tracks occasionally and drives aggressively sometimes.

 

The torque drive system is supposedly a hard input shaft, drum and reworked reaction shell.

 

later,

 

allen

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I can't believe not one of you have noticed something wierd in the picture, LOL.

 

I used them before and i'm sticking with the same clutches, I may try something else on the next rebuild, but that one will be built all out, has to be for the turbo coming up.

 

allen

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I'm not at all familiar with those tranny internals, but I'll chance a guess on the broken piece.... Are you talking about the chipped tooth on the drum that is almost hidden behind the puller on the left side of the picture?

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